425-251-0356
skip to the main content area of this page
Articles and Technical Briefs

The Catalyst Technology


The CATALYST is a retrofit technology for constant volume rooftop HVAC systems. This patent-pending retrofit process and technology is a multi-faceted improvement that will typically reduce energy consumption in these systems by 30-40%.

The core of the CATALYST is a controller with our proprietary Opti-Run fan control logic. We are able to embed this custom logic, along with several additional energy saving functions, into the controller. This reduces the number of components and installation time, which allows us to provide a more attractive financial payback for clients. Once installed, the CATALYST device optimizes the heating, cooling, economizer, and ventilation functions of the HVAC equipment in response to input from the existing thermostat or building management system.

The installation of this technology does not undermine the integrity or performance of the unit. The device is installed between the thermostat (or BMS controller) and the control terminals on the HVAC unit. The CATALYST takes the normal thermostatic controller commands and adds intelligence by using proprietary logic, which enables the HVAC unit to make better decisions regarding its operation. This approach to system integration allows us to interface with a variety of systems in the same consistent manner. The CATALYST technology also includes the installation of additional sensors designed to provide critical information to the controller. This allows the technology to optimize the performance of the unit and provide feedback on the system’s operation and energy performance.

The CATALYST also reduces maintenance and service costs associated with each piece of equipment. The fan speed control feature reduces wear and tear on the fan motors by providing soft-start capability. By improving the control strategies, compressor runtimes are reduced and life spans are increased.

The logic for all of these strategies is embedded in the onboard programmable logic controller by CATALYST manufacturer Yaskawa and cannot be changed in the field except by authorized personnel with specific programming tools.

Yasakawa Drives Logo

Yaskawa also factory-installs the external wiring harnesses to minimize installation error and access to the internal controller terminals. This approach will reduce the potential for unauthorized field changes that may undermine the anticipated energy savings and creates a process that will produce reliable and repeatable energy savings.